Food with hidden contaminants? Our X-ray inspection systems guarantee both quality and confidence.

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Your X-ray inspection system for high-quality industrial production from Wipotec

With its extensive portfolio of X-ray inspection systems, Wipotec is a successful manufacturer of X-ray inspection systems offering various solutions for your high-quality production process. Our X-ray inspection systems scan food for foreign bodies and ensure outstanding quality in all production processes for industrially manufactured products.Expediting defective goods can quickly have serious consequences for you as a producer, as recalls or recourse claims are extremely expensive and are also detrimental to your reputation.

You can easily avoid such risks with Wipotec’s X-ray portfolio. Supplemented by intelligent software and various options such as optical inspection and checkweighing, our X-ray inspection systems can be used in the most diverse applications.

From metal to bone – we detect everything, regardless of packaging and shape

Wipotec X-ray inspection systems provide excellent solutions for a wide range of product inspection requirements. They reliably detect foreign bodies such as metal, glass, stone, dense plastics and bone with high precision, regardless of the packaging, size or shape of the product. Whether packaged or unpackaged goods, loose products or bulk materials: Our X-ray inspection systems ensure maximum product safety. In addition to foreign body detection, they also offer impressive functions such as completeness checks, filling level analysis and identification of damaged products.

The advantages of our X-ray inspection systems for your production

  • Fast and flexible solution development and integration thanks to a high degree of modularity
  • Extensive standard portfolio from entry-level X-ray inspection systems to high-performance combination systems
  • High-resolution VioX HD-TDI camera technology in compact designs
  • Intelligent software features for optimal application performance
  • Compliance with standards such as HACCP, BRC or IFS, and others

Discover your options for improving product quality.

Try out our X-ray inspection systems

SC-E: The entry-level X-ray inspection system for professional foreign body detection

The SC-E X-ray inspection system is your ideal introduction to ultramodern food X-ray scanning and Wipotec’s associated best-of-breed X-ray inspection system product portfolio. Developed and designed for the most demanding foreign body detection applications, this X-ray inspection system is an excellent all-rounder when combined with the optional comprehensive software package. It can reliably perform counting, completeness and filling-level checks, as well as mass determination.

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Fast X-ray quality assurance thanks to plug-and-play solution

SC-E Fast Track – Professional food X-ray scanning in four weeks*

Do you want to X-ray your food products quickly and reliably? At Wipotec, we offer preconfigured fast-track systems for our entry-level SC-E X-ray inspection system that deliver just that. Fast, uncomplicated and at an optimum price-performance ratio.
 

Within four weeks of acceptance of order until ready for shipment.

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Achieve great things in tiny spaces: Our innovative X-ray inspection system application combinations

Food X-ray scanning and weighing or food X-ray scanning and optical inspection

Even when space is limited, quality assurance of food using X-ray scanning must operate just as safely and precisely as in larger spaces. Wipotec innovation: Combine two or three solutions according to your process requirements

The basis is always X-ray inspection using our X-ray inspection systems, which can be optionally expanded to include a checkweigher (SC-W), an optical inspection system (SC-V) or a checkweigher and optical inspection system (SC-W-V).

You can thus benefit from extremely space-saving variants of three perfectly complementary inspection techniques. And because we never do things by halves, even space-saving operation is possible using a common user interface.

You can find more product details about our inspection systems here:

Modular Combination: Vision, Checkweigher and X-ray inspection as a space saving integrated system

Optical and X-ray inspection

Checkweighing and X-ray inspection

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Modular concepts as the basis for individual X-ray inspection

To guarantee the most accurate food X-ray inspection in your production process, we have designed our technology so that the product distances required for X-ray inspection are generated automatically. This means that products detected as faulty during X-ray inspection can be removed from the current product flow via (optional) ejection mechanisms. Your advantage: Contaminated products are detected reliably and immediately removed from the manufactured batch.

With optimal adjustments, false rejection rates can be close to zero – even with high product volumes and speeds. Our X-ray inspection systems also detect even the most minute product contaminations, such as electrically or magnetically conductive particles, and also glass, stones or plastic. This is yet another compelling argument in favor of Wipotec’s X-ray inspection system technology.

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Multiple Versions based on one Core Segment

Core segment

Multi lane product processing

Large, chunky products

Bulk products

Flexible Sensor Technologies
For your individual requirements

Diode array detector

Standard applications

Entry level sensor

Long lifetime

Option: Vision Cameras

VioX Camera

High speed applications

Maximum reliability for lower costs

7-year warranty, independent of operating hours or service contracts

Option: Vision Cameras

DFXr Camera

Challenging applications

Low density contaminants like bones

Remarkable detection capability

Option: Vision Cameras


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The sensor technology used in our X-ray inspection systems

Wipotec’s X-ray inspection system sensor technology is a benchmark in precision and reliability. The quality of the image capture is crucial in this respect. Our X-ray inspection systems use TDI technology offering precise and detailed detection of even the smallest foreign bodies such as metal, glass, stones or dense plastics. This also works with complex packaging and under difficult production conditions. Thanks to innovative image processing technology, false rejects are minimized and consistently high detection accuracy is guaranteed.

Many X-ray inspection systems work with 8-bit technology, which can distinguish a total of 256 gray values. Our X-ray inspection systems use 16-bit technology. As a result, our X-ray systems differentiate more than 60,000 gray values to distinguish the product from the foreign body.

Wipotec’s VioX camera technology

Video of SC 40 X-ray inspection system: Joachim Ott, Business Development Manager Product Inspection, explains Wipotec’s VioX TDI camera in the SC 40 X-ray inspection system.

With a camera resolution of up to 0.1 millimeters, even the smallest foreign bodies can be detected. The integrated X-ray trap fully protects the electronics from X-rays thus avoiding wear and tear. In this way, we achieve maximum reliability for the electronic components of the VioX camera, which are used in all our X-ray inspection systems.

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Wipotec’s X-ray inspection system technology

High-quality X-ray inspection of food as a baseline

X-ray images of the highest quality form the basis for successful X-ray inspection. This begins with the selection of the optimum X-ray source, in combination with the sensor and extremely powerful image processing computers on which the image processing software runs. In addition to air-cooled monoblocks, the modular system used in the Wipotec X-ray inspection system technology also includes water-cooled metal-ceramic tubes with beryllium windows. Diode line and camera detectors with HD-TDI technology operate as sensors.

More about Wipotec X-ray technology

FAQ about our X-ray inspection systems

Which products can be inspected using Wipotec X-ray inspection systems?

Our X-ray inspection systems are extremely versatile and can be used to inspect a wide range of products, including food, pharmaceuticals, consumer goods and even industrial products. Wipotec X-ray inspection systems are particularly suitable for applications where detection of contaminants such as metal, glass, stones or plastics is required. Our X-ray inspection systems reliably scan products of all types, shapes and sizes. It does not matter whether the products are packaged or unpackaged.

What types of contamination can Wipotec X-ray inspection systems detect?

Wipotec X-ray inspection systems are able to identify different types of foreign bodies and contaminants. These include metals, glass, stones, bones and some types of plastic. The technology works with a high degree of accuracy and can detect even small foreign bodies to ensure product safety and quality.

What about the speed of the Wipotec X-ray inspection systems?

Our X-ray inspection systems are designed to operate at high speeds and to be integrated into automated production lines. Wipotec X-ray inspection systems can thus achieve speeds of up to several hundred products per minute without compromising accuracy. This makes our X-ray inspection systems ideal for use in industrial high-speed production.

Do Wipotec X-ray inspection systems comply with the relevant legal regulations and industry standards?

Yes, our X-ray inspection systems are fully compliant with international standards and regulations such as HACCP, IFS and BRC. They offer seamless documentation and meet all quality assurance and food safety requirements.

How are the data and results of the X-ray inspection documented?

Wipotec X-ray inspection systems include integrated software solutions that automatically document inspection data and results. This data can be stored and analyzed for quality assurance purposes. The X-ray systems can also be integrated into networks to transmit data to central control stations in real time.

Are Wipotec X-ray inspection systems easy to operate and maintain?

Yes, Wipotec X-ray inspection systems are designed to be user-friendly and feature intuitive user interfaces. Maintenance is also easy due to the modular design of the X-ray systems. This design means that components can be replaced quickly and maintenance can be performed efficiently, thus minimizing downtimes and extending the service life of the devices.

How safe is the X-ray inspection system in terms of radiation protection?

Our X-ray systems meet all applicable legal requirements with regard to radiation protection and are designed to ensure that radiation emissions stay well below the prescribed limits. Safety devices and automatic shutdown systems offer maximum safety for the operator and the environment. Wipotec X-ray inspection systems can be combined with a wide range of safety features, which can be tailored to your production. They can be equipped with radiation protection curtains for classic production conditions or, for example, a built-in height compensation for high production speeds and, above all, sharp-edged products. Curved or S-shaped conveyor belts can also be combined with our X-ray inspection systems.

How flexible are Wipotec X-ray inspection systems when it comes to product changes or new product lines?

Our SC 30/40 X-ray inspection system is flexible. Its sensor technology can be adjusted and can continue to be used when quality assurance requirements become more stringent. For example, if a diode detector was initially sufficient for the application, the sensor can be easily replaced by a VioX camera at a later stage. This means that there is no need to replace the entire X-ray inspection system and you can achieve even better results with the same X-ray inspection system.

Are test runs or demonstrations offered?

Yes, we offer test runs of our X-ray inspection systems at our facilities as well as demonstrations directly at your premises. This gives you the opportunity to make sure that the X-ray inspection system is optimally matched to your specific requirements before deciding on a solution.

What maintenance and services are offered for Wipotec X-ray inspection systems?

We offer comprehensive maintenance and service packages for our X-ray inspection systems, including regular inspections, fast response times in the event of malfunctions and a high availability of spare parts. Our global service teams are always available to keep downtimes to a minimum and ensure that everything is operating smoothly.

Further information on Wipotec maintenance and services, as well as details on support, response times and spare parts availability can be found here.

Do you have any further questions? Feel free to contact us. We are pleased to advise you.

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