X-ray detectors for industrial production – Safety and quality come first
Do you have efficient and accurate solutions for quality control in your production process or would you like to? Our modular X-ray technology with flexible X-ray detectors ensures that your products go to market safely, error-free and compliant with legal regulations.
Wipotec is a global leader in developing and manufacturing high-precision X-ray technology that lives up to the stringent requirements of the modern production industry. Our X-ray detectors offer particularly high image quality and detection accuracy, which play a vital role in the food industry and the pharmaceutical sector, for example.
Our modular X-ray technology is designed to meet the highest standards with regard to precision, speed and reliability in industrial production. Undetected production errors can quickly damage both your reputation and your sales.
We offer you state-of-the-art X-ray technology and high-precision X-ray detectors that meet the highest standards taking your production processes to new heights.
The importance of modern X-ray detectors
Modern X-ray technology is the key when it comes to ensuring seamless quality control in industrial production processes. Our X-ray detectors make it possible to detect in real time a range of possible defects such as foreign bodies, product form, filling level discrepancies and incomplete or broken products in the production process, which could otherwise go undetected. The major advantage: Our X-ray detectors can also see through materials such as metal or glass, which makes them a vital asset for your production in the packaging or food industry. Regardless of the type of packaging, the size or density of your product – almost any defect in the production process is identified thanks to the detection accuracy of our X-ray detectors.
X-ray detectors: Cutting-edge technology for your inspection requirements
Wipotec develops and produces the latest generation of X-ray detectors, which are specially tailored to the needs of various industries. Our X-ray detectors are powerful, high-resolution and work reliably even at extremely high throughput rates. Thanks to a combination of advanced sensor technology and innovative software solutions, our HD-TDI camera detector technology delivers exceptional inspection results, regardless of the requirements of your industry.
Important features of our X-ray detectors:
- High sensitivity:
X-ray detectors recognize even the smallest foreign bodies, such as metal splinters, glass fragments or plastic particles. - Customizable technologies:
X-ray detectors can be adapted to specific inspection requirements and, if necessary, the X-ray inspection system can be expanded to include combinable technologies, such as vision inspection or checkweighers. - Easy integration:
Our X-ray technology can be seamlessly integrated into existing production lines.
The different Wipotec X-ray detectors – Precision in inspection
Modern production and packaging lines place the highest demands on quality and safety. While traditional metal detectors have been the standard solution for foreign body detection for decades, X-ray detectors are unlocking a whole new range of possibilities. From the range of detectable foreign bodies and the versatility of applications, to precision and efficiency of use, X-ray detectors not only complement conventional methods, but are even superior solutions in many fields. And again, there is a suitable X-ray technology for every requirement.
Getting started with X-ray technology: Our diode line detectors
Among the standard applications, we already offer highly efficient X-ray detectors that guarantee maximum flexibility and accuracy. These entry-level sensors are designed to reliably detect even the tiniest foreign bodies. The robust design and adaptability to specific production requirements make them an ideal choice to enhance the efficiency and safety of your quality control.
Highly dynamic X-ray technology: Wipotec’s VioX TDI camera technology
Our VioX TDI camera technology sets new standards for X-ray detectors. Using time delay integration (TDI), the camera captures moving objects continuously with exceptional accuracy and image quality. This type of X-ray technology is particularly suitable for highly dynamic production lines and offers outstanding detection capabilities even when dealing with the most challenging products. We are very confident in both the reliability and the durability of our X-ray technology. That is why we offer a seven-year warranty on the camera for all X-ray inspection systems equipped with a VioX TDI camera, without any service contract or any restriction on operating hours.
For demanding applications: Wipotec’s DFXr camera technology
Our advanced DFXr camera technology solution combines a high-resolution camera with intelligent image processing algorithms. These X-ray detectors reliably identify even the slightest measurement errors and foreign bodies. The result is maximum safety and quality when checking products, regardless of either shape or packaging.
Flexible Sensor Technologies
For your individual requirements
Diode array detector
Standard applications
Entry level sensor
Long lifetime
Option: Vision Cameras
VioX Camera
High speed applications
Maximum reliability for lower costs
7-year warranty, independent of operating hours or service contracts
Option: Vision Cameras
DFXr Camera
Challenging applications
Low density contaminants like bones
Remarkable detection capability
Option: Vision Cameras
Our VioX camera technology - the detector makes the difference
Detecting the smallest foreign bodies in the production process requires a whole new level of image capture. With a camera resolution of up to 0.1 millimeters, our TDI technology offers extremely precise and detailed X-ray output. Many X-ray inspection systems work with 8-bit technology, which can distinguish a total of 256 gray values. Our X-ray inspection systems use 16-bit technology, for maximum accuracy. As a result, our X-ray technology differentiates more than 60,000 gray values to distinguish the product from the foreign body. Our X-ray detectors with dual frequency X-ray determine any contamination by evaluating two gray values, in contrast to X-ray inspection systems with single frequency X-ray. Particularly in meat production, pieces of bone, for example, can be found much more accurately and faster.
How Wipotec’s X-ray technology works
High-quality X-ray technology as a baseline
X-ray images of the highest quality are a baseline basis for successful X-ray inspection. This begins with selection of the optimum X-ray source, combined with the sensor and extremely powerful image processing software. In addition to air-cooled monoblocks, the modular system used in the X-ray technology also includes water-cooled metal-ceramic tubes with beryllium windows. Diode line and camera detectors with HD-TDI technology operate as sensors.
Specific density detection of foreign bodies using X-ray detectors
The infinitely adjustable high-voltage generator drives the X-ray tube. Using the collimator, it sends a bundled X-ray beam to the high-performance camera. The product to be examined is transported between the X-ray tube and the high-performance camera on the integrated belt conveyor and is x-rayed. This produces high-resolution X-ray images corresponding to the specific density profile of the product being examined. Foreign bodies are recognized due to their greater specific density.
Ejection mechanisms for defective products
Defective products are removed from the running product flow using a variety of optional ejection mechanisms. The ejection counter-check (optional), which is part of our X-ray technology, reliably monitors this process. For the purpose of complete traceability, the images of ejected products are stored in the image data memory with a date and time stamp.
Real-time display of X-ray images
With our X-ray technology, X-ray images are displayed in real time on the 15” touchscreen. At the same time, these images are inspected for a variety of possible defects such as foreign bodies, product form, filling level discrepancies and incomplete or broken products using image processing software developed in-house.
X-ray technology for the food industry
Maximum safety and compliance with strict quality standards are of paramount importance in the food industry. Using our X-ray technology, you can quickly and reliably identify contamination and foreign bodies such as metal, glass, stone or plastic. As our food X-ray detectors can see through packaging materials, our systems can even detect potential hazards in sealed packaging before the products leave the factory.
Increased efficiency: Automation and improvement of production processes
- Foreign body detection:
Protection against dangerous contaminants that could put the health of your customers at risk. - Compliance with legal requirements:
Easily comply with the strict safety requirements of the food industry. - Ensure error-free packaging:
From the contents to the packaging – every component is checked for irregularities. - Minimize product loss:
Accurate detection and rejection processes save valuable resources. - Reduced risk of recall:
Enhance confidence in your brand through consistently high quality.
X-ray technology as a competitive advantage: Opt for innovation and quality
In an increasingly globalized and competitive market, precise X-ray detectors can make all the difference. Wipotec is your partner for X-ray technology designed for maximum efficiency, reliability and performance. Our X-ray inspection systems combine innovative hardware with intelligent software offering a complete solution for your quality requirements. Whether X-ray and weighing or an additional optical inspection, our X-ray inspection systems are easily expandable.
Product details about our inspection systems:
- SC-W: Checkweigher and X-ray inspection
- SC-V: X-ray inspection and optical inspection
- SC-W-V: X-ray inspection, weight and optical inspection
With high-resolution X-ray detectors, you can rely on quality and precision that define the benchmark. Integrate Wipotec X-ray technology into your processes and gain a significant competitive advantage in your market. We offer a wide range of X-ray scanners to meet your requirements.
FAQs about our X-ray detectors
What advantages do Wipotec X-ray detectors have compared to conventional methods?
Our X-ray detectors offer extremely high sensitivity and reliability, even for challenging products such as packaged foods or pharmaceuticals. They combine foreign body detection, quality control and weight measurement in a single system, saving both space and costs.
Is X-ray technology safe for operators and products?
Yes, all X-ray inspection systems meet the highest safety standards and are fully shielded to minimize radiation exposure. Our X-ray technology does not compromise the quality of your products or their shelf life.
What types of products can be inspected using the X-ray detectors?
Our X-ray detectors are versatile and suitable for a wide range of products, including packaged and unpackaged food, pharmaceutical products, cosmetics and industrial products. Even materials that are difficult to inspect, such as products of uneven density or in special packaging, are reliably analyzed.
How easy is it to integrate X-ray technology into existing production lines?
Our X-ray systems have a modular design and can be seamlessly integrated into existing production and packaging lines. Thanks to the user-friendly software and compact design, installation is quick and operation is straightforward.
What maintenance and service options are offered?
We offer comprehensive maintenance and service packages for our X-ray inspection systems, including regular inspections, fast response times in the event of malfunctions and a high availability of spare parts. Our global service teams are always available to keep downtimes to a minimum and ensure that everything is operating smoothly.
Can we have a test run or a demonstration?
Yes, we offer test runs of our X-ray technology at our laboratories as well as demonstrations directly at your premises. This gives you the opportunity to make sure that the X-ray inspection system is optimally matched to your specific requirements before deciding on a solution.