• Comscale4 – Product optimization through effective data transmission

A main factor in increasing production efficiency is a regular and exact analysis of all available production data. This is especially true in large factories and multi-site operations that are dependent on a flexible, web-based quality data management system like Comscale4, the system provided by Wipotec.

The user-friendly software components from Wipotec, customised for your needs, connect any number of checkweighers and other inspection machines (x-ray scanner, metal detectors) to separate selectable sites. At any time, you can retrieve all available data, generate statistics, take important actions, and share data with partners throughout the enterprise. Comscale4 provides the ideal overview of your entire production in real time. Your quality assurance starts here!

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Comscale4 – Data Management for Inspection Systems

If you want to optimise production processes, you'll need in-depth insights into subprocesses and their results. Inspection machines integrated into production lines will provide the data required. Wipotec's Comscale4 management system collects and links this information in real time. As a result, it's easier to assess the efficiency and quality of production processes.

The use of inspection solutions, which include checkweighers and X-ray inspection systems, for example, means that 100 % of all products are inspected during production or at the end of production at the latest. What used to be done manually in quality assurance in the form of random checks is now done by inspection systems.

This means that the quality data of every individual product is available for analyses and, if necessary, optimisation purposes. Wipotec's Comscale4 ensures that this data is recorded at the point of origin and in real time across all sites and stored centrally.

Comscale4 – Basic functions

SafetyLoss-free data transfer in real time
TransparencyFull data view from any site for all integrated machines and lines
ControlOperate/parameter changes via PC and mobile phones
ReviewData analysis, storage, and graphical evaluation for further higher-level use
FlexibilityIntegration of various inspection devices
(checkweighers, metal detectors, x-ray scanners, etc.)
ProductionCentral production records and data collection, prepackage regulations documentation and online monitoring all linked to the production lines
QATargeted analysis of QA features, random attribute and calibration check
AdministrationTracking metrics and documentation of operating performance
ManagementDecisions of the highest priority

Comscale4 – Quality data management for the entire company

Comscale4: Powerful web-based software for perfect quality and production control

Big Data: Why producers must address this issue

Capture quality-assuring production data in real time and adapt it across locations.

The near (digitalised) future challenges manufacturers to get to grips with basic innovations and the issue of real-time quality control if they are to remain competitive. Virtual images of the goods produced and networking of the production modules are just two of the areas that supply large volumes of data.

This white paper provides you with everything you need to know about real-time data acquisition in relation to manufacturing You can also read how important production data acquired in real time is for quality assurance, how it is even possible to adjust QA parameters across all lines and sites and what archiving individual weights can do for you in terms of big data.

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Random checks are history. Inspection systems today represent 100 % individual product checking.

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