How to ensure reliable quality in the filling and packaging of paints and other buckets using AI-powered image processing and self-learning inspection systems

End-of-line Quality Control

Fully integrated cameras check the packaging based on defined quality criteria and detect deviations such as spills, smudges, or stains. Lids, buckets, and labels are automatically checked – for consistent quality, less waste, and maximum process stability. Ideal for automated production environments: numerous functions are combined in a central control unit and can be operated conveniently. The line communicates seamlessly with higher-level systems via the standardized OPC UA interface.

Full Process Reliability

The system first checks whether the lid is present and correct. The turntable then rotates each bucket for a complete 360° inspection. Advanced machine learning algorithms intelligently detect issues such as spills, smudges, or paint splashes, ensuring that no soiled bucket leaves the production line. Batch or product data are printed inline on the bottom or lid and immediately verified by the camera. The integrated checkweigher then ensures that each container meets the specified weight. Finally, defective units are ejected – fully automatically and with smooth integration into existing production processes.

Features

  • Inline control with intelligent evaluation
  • Optical lid inspection
  • Turntable for container rotation
  • Marking on bottom or lid, including camera inspection
  • Fully integrated checkweigher

Benefits

  • One system
  • One user interface
  • One contact
  • One service partner
  • Unlimited options

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